Sensing at the Control Level: Leveraging Data for Both Safety and Analytics

Sensing at the Control Level: Leveraging Data for Both Safety and Analytics

May 19, 2026 · 53 min · Season 9 · Episode 3

About this episode

David Peterson interviews Kate Sokolnicki about the evolution of industrial sensing and the importance of data in manufacturing.

In the engineering world, we rely on sensors to acquire data from real-world processes and machines. Deciding how to use that data is very important. The right decisions impact process efficiency, system reliability, and even worker safety. Join Control.com's David Peterson as he chats with Kate Sokolnicki of Rockwell Automation in this episode of the Moore's Lobby podcast. Sokolnicki explains the evolution of industrial sensing and the shift toward data-driven manufacturing. They discuss many key technological advancements, including: -IO-Link as a standard: Simple sensors are transitioning into "smart" devices that provide dual-channel feedback—process data and health analytics—without typical price premiums. -Commoditized vision AI: High-end vision systems are being replaced by affordable cameras capable of quality checks and AI-driven processing at the edge or in the cloud. -Smart safety protocols: Learn how operators can now pinpoint specific faults in a daisy-chained system (e.g., identifying exactly which door is ajar), significantly reducing troubleshooting time. Sokolnicki notes that while AI is powerful, it requires robust metadata (machine, shift, and location context)…

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