
Ep. 74: Death Pallet Stackers & Other OSHA Nightmares
From The Lone Machinists by Jamie Peacock & Curt Van Filipowski (Feat. Jon Dillehay)
May 27, 2026 · 1h 16m · Season 1 · Episode 74
About this episode
The episode discusses various machining challenges and humorous mishaps in manufacturing.
This week on the Lone Machinist Podcast, Jamie accidentally speedruns manufacturing because he misread an order and panic-machined a batch of anchor point bodies before realizing they were the wrong version. Meanwhile, Kurt discovers that machining titanium from round bar is somehow less efficient and more efficient at the same time, which feels spiritually correct for machining. We also dive deep into: * Industrial shop planning using LEGO men * Why carbide prices now require emotional preparation * Homemade chip-handling death traps * Power draw graphs that make the house lights dim like a horror movie * The extremely scientific measurement system known as "1453 bananas" * Why random people keep wandering into machine shops asking for jobs * And how a chair noise nearly derailed the entire episode There's also: fountain pens, Linux CNC rabbit holes, load balancing, tumblers in Wendy houses, tiny linear rails, giant tool steel blocks, and enough Home Assistant automation to accidentally become a low-budget smart factory. If you've ever looked at a machine tool quote and immediately started calculating breaker amperage… this episode is for you. Links Discussed: * sigma wallet…
People in this episode
Hosts: Jamie Peacock, Curt Van Filipowski
Guest: Jon Dillehay
Topics covered
- manufacturing
- machining
- industrial shop planning
- OSHA
- automation
- titanium machining
Keywords
- OSHA nightmares
- machining titanium
- industrial planning
- carbide prices
- chip handling
- smart factory
Mentioned in this episode
Organizations: Subtract Manufacturing, sigma wallet, The Lone Machinist, Home Assistant, Linux CNC, jspeceng
More episodes of The Lone Machinists
- Ep. 76: The Billet Volcano Arms Race with Ben from Blackfox · June 10, 2026 · 1h 17m
- Ep. 75: CADing a Fence Like It's Aerospace · June 3, 2026 · 1h 14m
- Ep. 73: Barnacles, Bandsaws & Bad Decisions · May 21, 2026 · 1h 14m
- Ep. 72: Someone Let The Machinists Near The Kitchen Equipment · May 13, 2026 · 1h 9m
- Ep. 71: The World's Cutest Vice (and Other Lies) · May 6, 2026 · 1h 14m
- Ep. 70: How to Build a Business by Accident with Titan Ring Designs · April 29, 2026 · 1h 26m
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