
46 - Functional Safety, AI Blindspots, and Designing Systems That Actually Work with Jason Watts
From Unplugged: An IIoT Podcast by Phil Seboa and Ed Fuentes - Industry Sage Media
March 17, 2026 · 1h 1m · Episode 46
About this episode
Jason Watts discusses practical automation, functional safety, and the challenges of designing effective systems in the industrial sector.
What happens when a controls engineer raised in coal mines starts turning chicken manure into renewable energy? In this episode, made possible by PLCnext Technology, we get a masterclass in practical automation, functional safety, and building systems that work in the real world. Jason Watts, Owner and Founder of Alpha Industrial Technologies, joins Phil Seboa and Ed Fuentes to discuss building an automation company around passionate engineers, using AI as an adversary in the design process, and why improperly applied safety functions can be more dangerous than no safety at all. In this episode, we explore: Building an automation company with a flexible, passion-driven workforce model Using AI as an adversary to stress-test engineering designs and find failure modes Cross-industry technology transfer from mining and automotive to agriculture Why Safe Torque Off (STO) is often implemented incorrectly and the case for risk assessments Converting poultry manure into renewable natural gas and fertilizer using bio digesters and IIoT ---------- This episode is proudly made possible by PLCnext Technology PLCnext Technology is the ecosystem for industrial automation consisting of open…
People in this episode
Hosts: Phil Seboa, Ed Fuentes
Guest: Jason Watts
Topics covered
- functional safety
- automation
- AI in engineering
- renewable energy
- system design
- risk assessment
Keywords
- functional safety
- AI blindspots
- automation systems
- renewable energy
- risk assessment
- bio digesters
- IIoT
Sponsors
PLCnext Technology
Mentioned in this episode
Organizations: Alpha Industrial Technologies
More episodes of Unplugged: An IIoT Podcast
- 51 - First Principles: De-Risking Industrial Technology and Championing Sovereign Manufacturing with Howard Sachs · June 2, 2026 · 51 min
- 50 - Why Factory AI Fails Without a Data Foundation with Alexander Kruger · May 13, 2026 · 59 min
- 49 - The Human Context Hidden Behind Industrial Data You Can't Ignore with Bob van de Kuilen · April 29, 2026 · 55 min
- 48. Containers Without the Complexity: Bringing IT Tools to the Factory Floor with Neil Cresswell · April 15, 2026 · 1h 2m
- 47 - What Ignition 8.3 Means for Industrial Automation's Next Leap with Carl Gould · April 1, 2026 · 52 min
- 45 - Why PLCnext Technology Is Changing Industrial Automation Forever with Martin Boers · March 3, 2026 · 1h 3m
Explore listener stats, chart rankings, contacts and more on the Unplugged: An IIoT Podcast podcast page.