Ep 628: How Unbound Merino Bootstrapped to Nine Figures Selling $90 T-Shirts

Ep 628: How Unbound Merino Bootstrapped to Nine Figures Selling $90 T-Shirts

July 13, 2026 · 44 min

About this episode

Dan discusses how he bootstrapped Unbound Merino to significant revenue without outside funding.

Subscribe to DTC Newsletter - https://dtcnews.link/signup Dan bootstrapped Unbound Merino from a Reddit-fueled obsession with merino wool into a brand approaching nine figures in lifetime revenue, with a warehouse sale, a growing women's line, and zero outside funding. In his second appearance on the DTC Podcast, the Unbound co-founder gets specific about what actually moved the business over the last three years, why he almost lost 80% of his sales in a single day, and why he now cares more about the product and the friendships than any growth hack. What you'll learn: Why the ads Dan loves flop and the cringe ones scale, and how he made peace with it The creative volume system that unlocked Meta scaling in 2023, and why Meta stopped working the same way How word of mouth (15% of new customers) and a 50/50 women's line changed the growth model The de minimis and tariff shock that nearly ended the company, and the scramble to open a Dallas warehouse before Liberation Day How Unbound uses a custom AI wired into Shopify, its ERP, Asana, Slack, and Drive to triangulate why products get returned Why 5% of sales now come from ChatGPT and Claude, and what that means for discovery Who…

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Guest: Dan

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Mentioned in this episode

Organizations: Unbound Merino, Meta, Shopify, Asana, Slack, Drive

Products: ChatGPT, Claude

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